Omni Side Beading

Sportz Side Beading

SLOTS Silver Roof Rail

Marrazo Door Chrome Gravish

EECO ALUMINIUM SIDE STEP

EECO ALUMINIUM SIDE STEP

EECO BODY STICKER

EECO BODY STICKER

GF DOOR GAURD

GF DOOR GAURD

I-QUE DOOR GAURD

I-QUE DOOR GAURD

INDICA CARRIER

INDICA CARRIER

MIRROR BACK COVER CRETA

MIRROR BACK COVER CRETA

NEW ERTIGA CHROME KIT

NEW ERTIGA CHROME KIT

OLD DZIRE BACK BUMPER

Car Steel Back Bumper Production Process A steel back bumper is commonly used in trucks, SUVs, off-road vehicles, and heavy-duty applications due to its superior strength, durability, and impact resistance. The production process involves precision engineering, metal fabrication, and protective coating to ensure long-lasting performance. ________________________________________ 1. Material Selection • Steel Types Used: o Mild Steel (MS): Strong and cost-effective, used for general applications. o High-Strength Steel (HSS): Provides better impact resistance while reducing weight. o Stainless Steel (SS): Corrosion-resistant, commonly used for premium or heavy-duty bumpers. • Raw Material Preparation: o Steel sheets or tubes are cut and processed before shaping. o Some bumpers include reinforcement bars for extra strength. ________________________________________ 2. Design & Engineering • 3D CAD Modeling: Engineers design the bumper considering: o Vehicle mounting points o Crash safety standards o Aerodynamics and aesthetics • Prototype Development: o A test bumper is fabricated to ensure fitment and strength. ________________________________________ 3. Manufacturing Process A. Cutting & Shaping 1. CNC Laser Cutting: Steel sheets or tubes are cut into required shapes with precision. 2. Stamping or Bending: Hydraulic presses shape the steel to match the bumper’s contours. 3. Welding & Fabrication: o Multiple pieces are welded together using MIG or TIG welding. o Reinforcement brackets and mounting points are added. ________________________________________ B. Surface Treatment & Protection 1. Grinding & Smoothing: Edges are polished for a clean finish. 2. Rust Protection: The bumper undergoes sandblasting and chemical treatments to prevent corrosion. 3. Powder Coating or Painting: o Powder coating provides a durable, chip-resistant finish. o Galvanization (Zinc Coating) may be applied for extra rust resistance. o Some bumpers receive textured or chrome finishes for aesthetics. ________________________________________ 4. Quality Control & Testing • Fitment Testing: Ensures proper alignment with the vehicle frame. • Impact Testing: Simulates collisions to check structural integrity. • Corrosion Resistance Test: Bumpers undergo salt spray testing to measure rust resistance. ________________________________________ 5. Final Assembly & Packaging • Additional features like tow hooks, D-ring mounts, LED light slots, and parking sensor cutouts are added. • The bumpers are packed with protective wrapping and shipped for OEM or aftermarket installation.